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Insulated Pipeline

Date:2026-09-23View:2Tags:Square steel tube,Stainless steel pipe,HFW steel pipe
An insulated pipeline is a piping system designed to minimize heat or cold loss during fluid transport; it primarily consists of a three-layer structure: the working steel pipe, the insulation layer, and the outer protective layer.

Insulated pipelines typically employ a "three-in-one" composite structure, comprising—from the inside out—the working steel pipe, the insulation layer, and the outer protective layer.
Working Steel Pipe
The working steel pipe serves as the conduit for the transported medium; seamless steel pipes, spiral-welded steel pipes, or straight-seam welded steel pipes are commonly used. The pipe surface undergoes shot-blasting for rust removal to meet the Sa2.5 standard, ensuring strong adhesion to the insulation layer. The material and wall thickness of the steel pipe are adjusted based on the temperature and pressure of the transported medium.
Insulation Layer
The insulation layer is the core functional component, primarily made of rigid polyurethane foam (PURF). Polyurethane foam features a closed-cell structure, low thermal conductivity (≤0.024 W/(m·K)), and extremely low water absorption, effectively blocking heat transfer and preventing moisture ingress. The insulation layer is injected into the space between the steel pipe and the outer protective pipe using a high-pressure foaming process, creating a solid, integrated unit.
Outer Protective Layer

The outer protective layer serves primarily to shield the insulation layer from mechanical damage and corrosion. High-density polyethylene (HDPE) is the most common material for the outer protective pipe, offering excellent corrosion resistance, aging resistance, and mechanical strength. In special operating conditions, materials such as fiberglass-reinforced plastic (FRP) or metal (e.g., a steel-cased steel design) may also be used for the outer protective layer.

Performance Characteristics
These insulated pipes offer excellent thermal insulation properties; with low thermal conductivity, heat loss is merely 25% of that found in traditional piping, resulting in significant energy savings. The combination of a closed-cell polyurethane structure and a high-density polyethylene (HDPE) outer casing effectively prevents moisture ingress and soil corrosion, ensuring a service life of over 30 years. Furthermore, the use of prefabricated direct-burial technology eliminates the need for trench excavation—allowing for direct underground installation—which drastically shortens construction timelines and reduces project costs. The outer casing exhibits superior impact and compression resistance, enabling the system to withstand complex underground environments.
Application Areas
Insulated pipes are widely used in sectors such as municipal district heating, petrochemicals, refrigeration engineering, and the renovation of aging pipeline networks. In municipal district heating, they serve as main and branch lines for transporting hot water or steam. In the petrochemical industry, they are used to transport crude oil, refined products, and various chemical media, preventing solidification or crystallization. In refrigeration engineering, they are utilized for air-conditioning refrigerant lines and cold storage piping to minimize cooling loss. Additionally, they represent a key choice for upgrading aging infrastructure by replacing traditional, high-loss piping and improving overall heating efficiency.

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